Your team is busy. Output isn't growing.
Before you hire or buy equipment, find the bottleneck. Lean Six Sigma and queuing theory, applied in real operations since 2012, now with AI where it pays off.
Before you hire or buy equipment, find the bottleneck. Lean Six Sigma and queuing theory, applied in real operations since 2012, now with AI where it pays off.
Capacity, flow and machines are measured first, so you fix what actually limits output instead of what looks busy.
Work waiting at one bottleneck sets the pace of the whole business. It is measured and sized with Little's Law. Map your flow for free and see where it waits.
Data, root cause and control charts until the process holds. In one client plant, defects fell from 8.5% to 1.2%.
AI agents for repetitive work, scheduling and decision support, only where they add real value. From an engineer who also builds software: JJ created WeCazza, a platform for home service teams.
Map, diagnose, implement with your team, standardize. Start with a free map of how work flows today; any scope is defined in writing after the map review.
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JJ Flow Map · free
A guided Current State Value Stream Map of one flow in your business. Start with what you know. Leave the rest unknown.
Start and end points, steps, and the numbers you know.
Your map is delivered there.
A map, honest subtotals, and questions worth checking.
Swipe sideways to see the whole map →
Fictional example: sample data, not a benchmark. Brightline is not a real client; all numbers are estimates.
A clearer picture of today. Not a promise of results.
Next step · optional
JJ reviews it, checks the numbers and tells you where to measure first — US$ 97, fully credited if you hire consulting or mentoring.
Coming soon. The tool is being prepared. Nothing is collected or sent from this page yet.
How consulting works
Consulting and mentoring in four fronts. Scope, timeline and measurable targets are defined in writing after the map review, before any work begins.
Find the bottleneck, raise capacity and remove waste without cutting capability, with the numbers to show it.
Map this flow first →Root cause, standard work and control charts, so the gains hold after the project.
Map this flow first →Map repetitive workflows and decision points, then put AI agents, scheduling or decision support only on the ones that are ready.
Map this flow first →Lean Six Sigma and problem-solving mentoring for owners, managers and teams. 500+ professionals trained since 2012.
Map this flow first →Remote and asynchronous. Live sessions are scheduled outside business hours (evenings and weekends, US Eastern).
Methodology
A framework that combines Lean Six Sigma and queuing theory. Each step has a clear output before the next one starts, and targets are set in writing at step 3.
Results
Within 3 months, we improved our capacity by 35%. His systematic approach to identifying bottlenecks and implementing AI-powered solutions saved us thousands of dollars and time on tasks inside our office.
Working with JJ Andrade was a game-changer for our production line. His integration of digital technologies and Lean principles reduced our defect rate from 8.5% to 1.2% and increased overall equipment effectiveness by 42%. The AI-driven predictive maintenance system he implemented prevented 15 potential equipment failures, saving us over $850K in downtime costs.
Results from specific client projects, shared with permission. Each case is different: your results depend on your process, data and team.
Books
The full method, step by step, with the tools for each stage.
View on Amazon →Little's Law and queuing models applied to real operations.
View on Amazon →A root cause analysis toolkit.
About
JJ Andrade started in production mechanical engineering, then completed a Six Sigma post-graduate specialization (Black Belt), an MBA in Business Management, and HarvardX (edX) certificates in Data Science: Probability and Entrepreneurship in Emerging Economies.
He has applied these frameworks hands-on since 2012, trained 500+ professionals in Lean Six Sigma and problem solving, published two books, and built WeCazza, a software platform for home service teams.
FAQ
A free, guided Current State Value Stream Map of one flow in your business: the steps, the waits between them and honest subtotals. You enter what you know and mark the rest as unknown.
No. It is a clearer picture of today. It does not estimate ROI, design a future state or replace a validated study of your operation.
JJ reads your map, checks the numbers and tells you where to measure first. The full US$ 97 is credited if you hire consulting or mentoring. A call is scheduled only after the review.
Free flow map, then the optional map review, then a scope in writing and a structured plan using the 8-Step Method, implemented with your team.
Work is remote and asynchronous. Live sessions are scheduled outside business hours, in the evening or on weekends (US Eastern).
Manufacturing, logistics, professional services, SaaS and home services. The methods apply wherever there are processes, queues and measurable outcomes.
Each case is different. Across client projects, capacity gains have averaged 35% or more, and in one case capacity rose 35% within three months. Targets are set in writing after the map review.
No. AI is used where it adds real value, not for every problem.
Contact
Send a message on WhatsApp or by email.
WhatsApp · jj_andrade@outlook.com · +1 (423) 394-3031 · Remote · U.S. & worldwide